API 5L Gr. B hot induction bend manufacturer in India

Specialized in ASTM A106 Gr. B Carbon Steel induction pipe bending in Mumbai

Hot Induction Bend is a technique used to bend's the pipes from their original shape to the desired shape. Inductors are used to heat the pipe and then bends it to the needed levels. Two clamps are involved in holding the pipe and bending while the inductors heat the pipe locally. The advantage of induction bending is that it could bend pipes without altering the diameter of the pipe.

There are different levels of induction bending depending on the radius of the bend. The 5d Hot Induction Bend means that the bends has been bent to have a radius of 5 times the outer diameter of the pipe. This is useful in systems where the curvature has to be smooth and the change of direction has to take place gradually. Not all materials needs all types of testing to be performed. Some are optional for manufacturer to do only when the customer particularly asks.

Table of Content

•  Radius Chart of Stainless Steel Hot Induction Bend Standard
•  5d Hot Induction Bends Specifications
•  Hot Induction Bending Process
•  ASME B16.49 Hot Induction Pipe Bends Mechanical Behaviour
•  Hot Induction Bend Dimensions
•  API 5L Gr. B Hot Induction Bends Weight
•  Types of Induction Bend Manufacturer in Mumbai
•  Induction Bend Tangent Length
•  Hot induction Bend Length Calculation
•  18 Gauge Pipeline Cold Bend Radius
•  Induction Bend Pipes Bending Capabilities
•  Check Induction Bend Cost
•  Benefits of Hot induction 5d bend
•  ASTM A106 Gr. B Induction Bend Sizes
•  Hot Induction Bends Pipeline Chemical Composition
•  What is Induction Bending Procedure ?
•  Other Induction Bends we Manufacturer in India
•  Post bending Process
•  Advantages of Induction Pipe Bending

Larger fluid flow volumes in high pressures require the Stainless Steel Hot Induction Bend to make sure that the bends is intact during operation. Kanak Metal & Alloys is a manufacturer and supplier of all kinds of bends. We also manufacture and sell the API 5L Gr. B hot induction bend and 90 Degree Hot Induction Bend. Our Hot Induction Pipe Bends are of high qualities and are manufactured according to international standards. We take custom orders as well. Please feel free to raise any questions by contacting us.

Looking for pipeline induction bends in India? Kanak Metal offers induction pipe bending for Carbon steel, High yield and Low temperature materials in Mumbai, South Asia.

Radius Chart of Stainless Steel Hot Induction Bend Standard

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Standard Radii :

• - Ø219.1 - Ø508 Bauart 5
• - Ø26.9 - Ø168.3, CLR = 2.5 X Dia.

5d Hot Induction Bend analysis Specification

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Hot Induction Bend Size : 2 inch upto 48 inch.

O.D. : 38.0 mm - 206.0 mm.

Available Radius : 2.5D Pipe Bends, 3D Bends, 5D Pipe Bends, 10D Bends, 22D Pipe Bends.

Types : Welded, Seamless, ERW, Fabricated

Structural Bending : 30 inch Depth

Bends Radii : Manufacturer of 100 / 150 / 250 / 300 / 500 / 1,000 / 1,200 / 1,500 mm.

Bending angle (θ) : Supplier of 15 Deg, 22 Deg, 22.5 Deg, 30Deg, 45 Deg, 60Deg, 90 Deg, 135 Deg, 180 Degree Elbow or custom.

Induction Pipe Bending : 30 inches Dia.

Hot Induction Bending Process

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ASME B16.49 Hot Induction Pipe Bends Mechanical Behaviour

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Provides all induction bending with NDT test reports, manufacturer of Duplex & Super Duplex hot induction bend in 3D, 5D, 10D, 22D or custom.

Hot Induction Bend Dimensions

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The following measurements and specifications should apply during the bending process:

• ✱ The wall thickness of the pipe is measured ultrasonically for each bend before it is bending at approximately 300 mm intervals along both the inner and outer radii of the bend.
• ✱ In addition, the wall thickness of the tangents has to be measured mechanically. The measurements has to be taken at 4 equally spaced locations around the pipe's circumference at both welding ends of the bend.
• ✱ The diameter has to be measured at the start or end of the bend locations and at all points throughout the bent portion to ensure compliance with the required tolerances.
• ✱ For subsea flexible riser: The I.D. at any location of the bend should be more than 95.7% of the nominal internal diameter of the pipe; and not less than 98.6% of the nominal internal diameter of the flexible riser.
• ✱ All other post-bend dimensions should be within the tolerances of ASME B16.49, Section 12 and ISO 15590-1.

API 5L Gr. B Hot Induction Bends Weight

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Types of Induction Bend Manufacturer in Mumbai

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Induction Bend Tangent Length

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If a pipe bend with tangent length (tangent pipe bend), it suggests that this bend has the straight pipe length in the ends. Commonly a hot induction pipe bends should has some straight length within the finish, the length of this tangent can be customized as per the piping system design. This tangent length can create it easier for the bend to weld with pipes. The long bending radius and tangent straight pipe length creates the welding point less in a piping systems, it'll save the work and value within the field. The most regular pipe bends are 30 degree, 45 degree, 90 degree the bending radius are 3D, 5D, 7D, 10D, here the “D” suggests that the minimal diameter of this bend.

Hot Induction Bend Length Calculation

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Length of Arc = No. of Degrees X 0.175 X Radius of Bend

18 Gauge Pipeline Cold Bend Radius

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A renowned name in induction pipe bending companies, specialized in Hot & Cold formed Induction Bends.

Induction Bend Pipes Bending Capabilities

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Check Induction Bend Cost

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Get Induction Bends Hot & Cold formed at low price from PED Approved Induction Bends Pipeline Manufacturer in India

Benefits of Hot induction 5d bend

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• ✦ Cost efficiency, straight material is less costly than standard components
• ✦ They stronger than elbows with uniform wall thickness.
• ✦ Induction bending is a clean process. This doesn't needs any lubrication for the process nor water needed to cool down.
• ✦ Large radii for smooth flow of fluid.
• ✦ Less non-destructive testing of welds, such as X-ray examination will save cost.
• ✦ Induction bending reduces the no. of welds in a system.

We offer Hot induction bending for pipes, RHS, SHS and tee bars, bending radius up to 2.5xD to ∞xD as per EN1090-2 / EN14870 / EN13480 / EN12952.

ASTM A106 Gr. B Induction Bend Sizes

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Hot Induction Bends Pipeline Chemical Composition

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What is Induction Bending Procedure ?

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• ✠ S-Bends & Complex 3D Bending
• ✠ Pipe Bending to 30" Diameter
• ✠ HSS Bending to 24" x 24"
• ✠ Carbon, Stainless & Alloys
• ✠ Structural Bending to 30" Depth
• ✠ Continuous Bends to 54′ Length

Other Induction Bends we Manufacturer in India

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• ❒ SSAW Induction Bends
• ❒ ASTM A312 TP304SS Induction Bends
• ❒ API 5L-X52 with Internal 316L SS Cladding Induction Bends
• ❒ ERW Induction Bends
• ❒ Induction Seamless Bends With 3 Layer FBE Coating
• ❒ LSAW Induction Bends
• ❒ 180 deg Induction Bends

Post bending Process

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• ❖ Qualified welding
• ❖ Hydro pressure testing up to 700 bars
• ❖ 3D robot cutting
• ❖ Surface treatments
• ❖ Heat treatments (normalizing, stress relieve, quenching tempered)
• ❖ According to EN14870 / EN12952 / EN1090-2 / EN13480 (other standards on request)
• ❖ Welding preparation
• ❖ Destructive (mechanics) and non-destructive testing (NDT)

Advantages of Induction Pipe Bending

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• ➔ Pipes, Tubes and sections can be curved in multiple radii in one length
• ➔ Less welded joints save time and costs
• ➔ Reduces the deformation of the cross section and risks of wall thinning
• ➔ Multiple radii reduce the amount of welded joints needed
• ➔ No friction between the machine and profile; as that profile’s surface is unaffected by the bending process
• ➔ Quality, Precision, and Flexibility
• ➔ Allows thin walled profiles to be bent in even larger radii or tighter

Check Our Clientele In These Locations

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Quick Delivery In Below Cities

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Pune, Gujarat, Ahmedabad, Rajkot, Chennai, Amravati, Madhya Pradesh, Kolkata, Coimbator.