Hot Induction Bend is a technique used to bend's the pipes from their original shape to the desired shape. Inductors are used to heat the pipe and then bends it to the needed levels. Two clamps are involved in holding the pipe and bending while the inductors heat the pipe locally. The advantage of induction bending is that it could bend pipes without altering the diameter of the pipe.
Hot Induction Bend Manufacturer
5d Hot Induction Bend
There are different levels of induction bending depending on the radius of the bend. The 5d Hot Induction Bend means that the bends has been bent to have a radius of 5 times the outer diameter of the pipe. This is useful in systems where the curvature has to be smooth and the change of direction has to take place gradually. Not all materials needs all types of testing to be performed. Some are optional for manufacturer to do only when the customer particularly asks.
Larger fluid flow volumes in high pressures require the Stainless Steel Hot Induction Bend to make sure that the bends is intact during operation. Kanak Metal & Alloys is a manufacturer and supplier of all kinds of bends. We also manufacture and sell the API 5L Gr. B hot induction bend and 90 Degree Hot Induction Bend. Our Hot Induction Pipe Bends are of high qualities and are manufactured according to international standards. We take custom orders as well. Please feel free to raise any questions by contacting us.
Standard pipe | Spec | . Bauart 5 | 2,5D | |
---|---|---|---|---|
DN | Diameter [ØD] | CLR | CLR | CLR |
20 | 26,9 | 110 | 67 | |
25 | 33,7 | 110 | 84 | |
32 | 42,4 | 110 | 106 | |
40 | 48,3 | 110 | 212 | |
50 | 60,3 | 125 | 151 | |
65 | 76,1 | 175 | 190 | |
80 | 88,9 | 205 | 222 | |
100 | 114,3 | 270 | 286 | |
125 | 139,7 | 330 | 350 | |
150 | 168,3 | 390 | 421 | |
200 | 219,1 | 510 | ||
250 | 273 | 650 | ||
300 | 323,9 | 775 | ||
350 | 355,6 | 850 | ||
400 | 406,4 | 970 | ||
500 | 508 | 1245 |
Standard Radii :
Hot Induction Bend Size : 2 inch upto 48 inch.
O.D. : 38.0 mm - 206.0 mm.
Available Radius : 2.5D Pipe Bends, 3D Bends, 5D Pipe Bends, 10D Bends, 22D Pipe Bends.
Types : Welded, Seamless, ERW, Fabricated
Structural Bending : 30 inch Depth
Bends Radii : Manufacturer of 100 / 150 / 250 / 300 / 500 / 1,000 / 1,200 / 1,500 mm.
Bending angle (θ) : Supplier of 15 Deg, 22 Deg, 22.5 Deg, 30Deg, 45 Deg, 60Deg, 90 Deg, 135 Deg, 180 Degree Elbow or custom.
Induction Pipe Bending : 30 inches Dia.
Grade (Symbol) | Yield Strength, min. | Tensile Strength, min. | Elongation, min. | Hardness, max. | Impact Test, Cv | |||
---|---|---|---|---|---|---|---|---|
ksi | MPa | ksi | MPa | % | HBW | HRC | min. J | |
P552 (X552) | 80 | 552 | 90 | 621 | 16 | 247 | 24 | 54 |
P359 (X359) | 52 | 359 | 66 | 455 | 20 | 238 | 22 | 27 |
P290 (X290) | 42 | 290 | 60 | 414 | 20 | 238 | 22 | 27 |
P241 (X241) | 35 | 241 | 60 | 414 | 20 | 238 | 22 | 27 |
P317 (X317) | 46 | 317 | 63 | 434 | 20 | 238 | 22 | 27 |
P414 (X414) | 60 | 414 | 75 | 517 | 20 | 238 | 22 | 54 |
P448 (X448) | 65 | 448 | 77 | 531 | 18 | 238 | 22 | 54 |
P386 (X386) | 56 | 386 | 71 | 490 | 20 | 238 | 22 | 27 |
P483 (X483) | 70 | 483 | 82 | 565 | 16 | 247 | 24 | 54 |
NPS (A) | OD | Wall Thickness | Wt/Ft |
---|---|---|---|
2.5 NPS | 2.875 | 0.276 | 7.66 |
3 NPS | 3.5 | 0.300 | 10.25 |
4 NPS | 4.5 | 0.230 | 11.35 |
4 NPS | 4.5 | 0.337 | 14.98 |
5 NPS | 5.563 | 0.258 | 14.62 |
5 NPS | 5.563 | 0.375 | 20.78 |
6 NPS | 6.625 | 0.280 | 18.97 |
6 NPS | 6.625 | 0.432 | 28.57 |
8 NPS | 8.625 | 0.322 | 28.55 |
8 NPS | 8.625 | 0.500 | 43.39 |
10 NPS | 10.75 | 0.365 | 40.48 |
10 NPS | 10.75 | 0.500 | 54.74 |
12 NPS | 12.75 | 0.375 | 49.56 |
12 NPS | 12.75 | 0.500 | 65.42 |
14 NPS | 14 | 0.375 | 54.57 |
14 NPS | 14 | 0.500 | 72.09 |
16 NPS | 16 | 0.375 | 62.58 |
16 NPS | 16 | 0.500 | 82.77 |
18 NPS | 18 | 0.500 | 95.64 |
20 NPS | 20 | 0.500 | 106.57 |
If a pipe bend with tangent length (tangent pipe bend), it suggests that this bend has the straight pipe length in the ends. Commonly a hot induction pipe bends should has some straight length within the finish, the length of this tangent can be customized as per the piping system design. This tangent length can create it easier for the bend to weld with pipes. The long bending radius and tangent straight pipe length creates the welding point less in a piping systems, it'll save the work and value within the field. The most regular pipe bends are 30 degree, 45 degree, 90 degree the bending radius are 3D, 5D, 7D, 10D, here the “D” suggests that the minimal diameter of this bend.
Length of Arc = No. of Degrees X 0.175 X Radius of Bend
Gauge | Induction Bend Radius Includes Minimum Closeness of Cutout to Bend | Induction Bend Radius (Refers to Inner Radius) |
11 gauge (0.120" |3.05mm) | .5" | .07", .08", .09", .1", .125" |
14 gauge (0.075" | 1.9 mm) | .275" | .05", .055", .062", .07", .075" |
.375" | .07", .105" | |
.5" | .09", .11", .115", .12" | |
1.375" | .4" | |
16 gauge (0.060" | 1.52 mm) | .2" | .035", .05" |
.265" | .05", .055", .075", .08" | |
.375" | .07" | |
.5" | .105", .12" | |
18 gauge (0.048" | 1.22 mm) | .2" | .04", .045", .05" |
.265" | .06", .07", .08", .085" | |
.375" | .1", .125" | |
.5" | .115", .12" | |
20 gauge (0.035" | 0.89 mm) | .2" | .05" |
.265" | .06", .07" | |
.375" | .095" | |
22 gauge (0.029" | 0.74 mm) | .2" | .05" |
.265" | .04", .08" | |
24 gauge (0.024" | 0.61 mm) | .2" | .04" |
.265" | .08" | |
In all types of dimensions and lengths Hot induction bend manufacturer in India |
Induction Bending Machine | I B Mc 1 |
I B Mc 2 |
I B Mc 3 |
Size of Pipe |
3” - 14” |
4” - 36” |
4” - 48” |
Bending Radius (mm) |
1780 |
4575 |
7320 |
Thickness (mm) |
5 - 50 UpTo 14” Dia Pipe |
6 - 36 for 26” - 36” Dia Pipe |
8 - 32 mm for 38” - 48” Dia Pipe |
Get Induction Bends Hot & Cold formed at low price from PED Approved Induction Bends Pipeline Manufacturer in India
Product | Price |
Pipe Pipe Bend 1/2''-72'' Standard ASTM 304 Stainless Pipe Bended | $2.68/ Piece |
Hot Induction Bend 3D API 5L Gr.X46/X52/X80/X60/X70/X42/X55 pipe bend | $48.00 - $99.10/ Piece |
Hot Induction Bend 5d Bend Black Steel 5D Elbow Hot Induction Seamless Bend Radius | $0.85 - $480.00/ Piece |
Hot Bend Pipe Bending Pipe Fitting MS 1 1/4" X Sch 40 Carbon Steel Bend Pipe Fittings | $1.56 - $9.23/ Piece |
Sizes | Tolerance |
OD: 2" to 60" | -1 ~+2 mm |
Bend radius: R^3D | |
WT: 3 to 60 mm | |
WT thinning: R=3D | <13% |
R=4D | <11% |
R=5D | <9% |
R=6D | <8% |
Bend angle: 0~180 deg | ±0.5 deg |
Forming velocity: | ±2.5mm per min |
Forming temperature: | ±10°C from the qualification temp. |
Bend ovality: | <2.5% |
Tangent ovality: | <0.8% |
ID welding ends NPS<36" | ±2.5mm |
ID welding ends NPS>36" | ±3 mm |
R = Radius • D = Diameter • | OD = Outside Diameter • ID = Inside Diameter |
Element | Content, % |
---|---|
Carbon [C] | ≤0.30 |
Manganese [Mn] | ≤1.60 |
Phosphorus [P] | ≤0.025 |
Sulfur [S] | ≤0.015 |
Silicon [Si] | ≤0.50 |
Chromium [Cr] | ≤0.30 |
Molybdenum [Mo] | ≤0.25 |
Vanadium [V] | ≤0.10 |
Copper [Cu] | ≤0.50 |
Nickel [Ni] | ≤1.00 |
Niobium [Nb] | ≤0.10 |
Black, ANSI B16.49, 2032mm, 20 Inch, A234 WPB 4D Hot Induction Bend, SCH 40 | Indonesia, Mumbai, Dammam -KSA, Philippines, Noida, Belgium |
Seamless 5D Hot Induction Bend, 90 Deg., SS A403 WP304, Beveled Ends | Thailand, Europe, Sikandrabad, Qatar, France, Bengaluru |
90 Degree, ANSI B16.49 3D Hot Induction Seamless Bends | Thailand, Malaysia, Czechia, Thiruvananthapuram, Chennai, Germany |
36 Inch, 11.90 MM, API 5L X60 45D Hot Induction Bend, ANSI B16.49 | Malaysia, Pune, Surat, Finland, USA, Bangladesh |
Hot Induction Bend Pipe Fittings | Kuwait, South Africa, South Africa, Saudi Arabia (KSA), Kuwait, Ahmedabad, Brazil |
5D Hot Induction Bend Pipe Fittings | Singapore, Kolkata, South Africa, Bahrain, Agra |
ANSI B16.49 6D Hot Induction Bend Pipeline, SCH 60, BW Ends, ASTM A53 GR.B, 20 Inch | France, Thane, Hyderabad, UK, Australia, Nigeria, Philippines |
24 Inch, ANSI B16.9 Hot Induction Bend, BW Ends, Black Coating | Oman, Patna, Ahmedabad, Hong Kong, Malaysia, UAE |
90 Deg, 5D, ANSI B16.9 A312 TP304H Hot Indcution Bend, 16 Inch | Bhopal, Singapore, Iran, Chile, Visakhapatnam, Italy, Delhi |
DN750, AWWA C208, 90 Degree Hot Induction Bend, ASTM A234 WPB | Norway, Coimbatore, Malaysia, Turkey, United Arab Emirates (UAE) |
MSS SP-75 WPHY-52, 36 Inch, ANSI B16.49 90 Deg Hot Induction Bend, R=3D | Dubai, Malaysia, Kochi, Dehradun, Russia, Netherlands |
30 Inch, MSS SP 75, ASTM A860 WPHY 65 30D Hot Induction Bends | Lucknow, UK, Mexico, Spain, Egypt, Nagpur, Nashik |
ANSI B16.49, 10 Inch, SCH 40, 5D, API 5L GR.B 90D Induction Bend | United Kingdom -UK, Europe, Indore, Malaysia, UAE |
45 Degrees, 6 Inch, ANSI B16.9, SCH 80, ASTM A106 Gr.B 5D Hot Induction Bend | Ellington -United States, Navi Mumbai, UK, Poland, Canada |
36 Inch, WT 0.938 Inch, MSS SP WPHY52 90D Hot Indcution Bends, MSS SP 75 | Singapore, Malaysia, Ludhiana, Jaipur, Philippines, Canada |
ANSI B16.49 Carbon Steel Hot Induction Bends, 26 Inch, 30 Deg, ASTM A53 GR.B | Japan, Europe, Romania, Faridabad, Chandigarh, Malaysia |
API 5L Gr. B, 45D, 1.5D Hot Induction Bends, 72 Inch, BW | Rajkot, China, Vadodara, Malaysia, Colombia, Sweden |
API 5L X65 PSL2 5D Hot Induction Bends, B16.49, 6 Inch, 45 DEG, SCH XS | Los Alamos -Mexico, Philippines, Taiwan, Malaysia, Bhuneshwar |
R=5D, ASME B16.49, API5L X60 / A860 WPHY 60 Hot Induction Pipe Bends | South Korea, Gurgaon, Malaysia, Singapore, NY 12203 (USA) |
Pune, Gujarat, Ahmedabad, Rajkot, Chennai, Amravati, Madhya Pradesh, Kolkata, Coimbator.